Predicting Component Life with Erosion Modeling
The Challenge
Erosion within oil and gas production and chemical process lines is a serious problem, and operators need an accurate understanding of when ultimate failure is likely to occur. It’s a complex phenomenon involving many different factors, and so empirical formulae that take into account the pipe material and the particle properties are used. However, these relationships don’t take into account changes to the local flow field caused by the erosion process itself, under-estimating component life.
The Solution
Working with Siemens Digital Industries Software, a morphing-mesh Computational Fluid Dynamic (CFD) method was developed that allowed the flow domain to change as it was eroded, changing local shear stresses and erosion rates. These models were then validated against experimental work.
The Result
The results were excellent, accurately predicting the location of the burn-through and the time taken to failure. These improved simulations can now be used by operators to extend component life and reduce replacement costs.
To learn more about managing oil pipeline components with erosion modeling, or if you have any questions, contact our team today.
Find related Resources
Related Resources
Related Services
![Digital Engineering Case Study](/-/media/images/sectors/digital-engineering/digital-engineering-case-study-home-640x480px.jpg?h=283&w=378&la=en&hash=70DFED7FB9552FA5DA1B29DD832DF1B7)
Digital Engineering Case Studies
Read examples of how ¹ú²ú͵ÅÄ×ÔÅÄ Digital Engineering utilize modeling, simulation, and other digital tools to help our customers innovate and solve complex challenges.
![Modeling and Simulation Services](/-/media/images/sectors/digital-engineering/digital-engineering-modelling-and-simulation-640x480px.jpg?h=283&w=378&la=en&hash=F120CE75273020711696331CE0B331F9)
Modeling and Simulation Services
Optimize your project with our modeling and simulation services. Our expertise ensures cost-effective, compliant solutions. Enhance your project today.
![](/-/media/images/sectors/digital-engineering/digital-engineering-data-science-640x480px.jpg?h=283&w=378&la=en&hash=470C3B6A48B832E18C8A990F0AFE4E56)
Data Science and Machine Learning Services
We combine state-of-the-art data science and machine learning to provide insights that help you improve performance and increase productivity.
![](/-/media/images/sectors/digital-engineering/digital-engineering-now-recruiting-640x480px.png?h=283&w=378&la=en&hash=BC7975B15D7BC4F7122EC3EDC51B6AAE)
Join The Digital Engineering Team
¹ú²ú͵ÅÄ×ÔÅÄ Digital Engineering is growing fast. We work at the forefront of ¹ú²ú͵ÅÄ×ÔÅÄ's digital transition, delivering insight, guidance and answers to complex engineering and technology challenges. Start your ¹ú²ú͵ÅÄ×ÔÅÄ journey today!